CNC MachiningProduct DevelopmentPrototypingWarehousing/LogisticsCNC Milling of a Ductile Iron Brake Adapter AssemblyPrecision CNC Milling
of a Ductile Iron Steering Stabilizer
CNC Turning of a Ductile Iron FlangeCNC Milling of a Ductile Iron MountCNC Milling of a Ductile Iron Steering KnuckleCNC Milling of a Front Engine Accessory Drive (FEAD) Mounting BracketCNC Machining of a Ductile Iron Cover
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Precision CNC Machining Milling & Turning of a Ductile Iron Cover

Ductile Iron Cover
[click to enlarge]
Ductile Iron Cover
 

This power steering side cover is used to enclose a power steering assembly in an automotive application. The part was formed from a D65-45-12 ductile iron, and required to be machined to tolerances of ±0.00035".

The machining process required CNC milling and turning, which included drilling, boring, grooving, and threading. Our facility is equipped with advanced CNC machining centers with capabilities such as robotic loading and unloading, inverted vertical lathes with live tooling and much more.  After machining, the covers are assembled with the installation of bearings, then roll formed to secure the bearings, and o-rings are installed and then on to final inspection.

All parts were subject to comprehensive quality measures such as dimensional verification utilizing bore gages, vision system inspection, functional gage checks, and outside diameter checking with machine compensation. We currently manufacture 240,000 of these parts per year for this customer in Lafayette, Indiana. For more information on this precision CNC machined product, see the table below or contact us directly.

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Highlights of this Precision CNC Milled & Turned Project

Product Description Power Steering Side Cover
Precision CNC Machining Capabilities Applied/Processes Primary:
CNC Milling
CNC Turning

Secondary:
Drilling
Boring
Grooving
Threading
Assembly
  • Bearing, Roll Form, O-Rings
Equipment Used to Manufacture Part CNC's
Robots, load/unload
Inverted vertical lathes with live tools
Washer
Bearing Press
Roll Form
Vision System
Robot, pack out
Overall Part Dimensions Length: 5"
Width: 3.5"
Height: 2.5"
Tightest Tolerances ± 0.00035"
Material Used D65-45-12 Ductile Iron
Material Finish Machine and wash
In process testing/inspection performed Bore Gage
O.D.'s checked with machine compensation
Functional Gage Checks
Vision System Inspection
Industry for Use Automotive Industry
Volume 240,000 pieces per year
Delivery Location Lafayette, Indiana
Standards Met Customer Specifications, 2D CAD Drawing
Product Name Power Steering Side Cover
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